Product Description
Angular contact ball bearings are CZPT to support radial load and axial load. As single row angular contact ball bearings can only support axial load in single direction, matched bearing mounting is often adopted to them as matched parts of bearings, preload for them is more convenient.
Retainers are made of brass, synthetic resins or others subject to individual bearing features and application conditions.
Angular contact ball bearing include:
1) Single row angular contact ball bearing
2) Matched angular contact ball bearing
3) Double row angular contact ball bearing
4) Four-point contact ball bearing
Angular contact ball bearings features :
1) Load capacities are higher than deep groove ball bearings of same dimensions;
2) Used for bearing radial-axial combined loads or pure thrust loads;
3) Low operating friction and high limiting speed.
|
Type |
Angular contact ball bearing |
|
Material |
GCr15/stainless steel/carbon steel/Plastic/Ceramic |
|
Bore size |
35 mm |
|
Outer diameter |
72 mm |
|
Width |
30.2 mm |
|
Seal type |
Open RS Z 2RS ZZ |
|
Cage |
Stamping steel/Brass/Nylon/Ceramic |
|
Certificate |
ISO9001:2000 |
|
Application |
Automobile, tractor, machine tool, electrical machine, water pump, agriculture machine, textile machine, etc. |
|
Packaging |
Original brand Plastic bag+Original brand Paper box+Original brand Carton box+Wooden pallet; Customer’s special requests are acceptable. |
|
Service |
OEM service, Customization service, Customers’ Logo service; |
|
Complete process for the production and quality assurance ensures our products can meet your requirement. We are committed to be responsible for each set of bearing and industrial products sold to our clients. Relying on strong resource network, we can supply any bearing with competitive price to meet each customer’ demand and guarantee each customer’s benefit. |
|
Company Profile
In order to meet the needs of the masses of customers and improve the market competitiveness of our company,
we can provide OEM service according to our customers′ Needs. We have gained ISO9001 certificate, CE certificate,
GOST certificate and SGS certificate. Our target is to carry out the strategic investment along with the development
of market and need of new products. With our strategic, excellent products, top technology and outstanding service,
we sincerely expect cooperation with more customers and friends for a better future. Our main products include
spherical roller bearing, deep groove ball bearings, cylindrical roller bearings, spherical roller bearings, needle roller
bearings, ball bearing units, water pump bearings, automobile bearing, linear motion bearing, oil-less bearings,
bush and self-lubricating bearings, and non-standard bearings. Also, we supply bearings to our domestic peeling
machine factory and the machine exported to India, Malaysia and Russia, no any complaint from customer until now.
“zero defect, zero complaints” as the quality objective.
FAQ
Q: Are you trading company or manufacturer ?
A: We are a trading company specializing in exporting bearings.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the
goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge
Q.You provide free consultation service?
Yes, before, during and after order, anytime.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Product Name: | Angular Contact Ball Bearing |
|---|---|
| Characteristic: | High Precision |
| Advantage: | Large Bearing Capacity |
| Holder: | Copper and Iron Retainers |
| Quality: | High Quality |
| Rolling Body: | Roller Bearings |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
What are Tapered Roller Bearings and How do They Function in Machinery?
Tapered roller bearings are a type of rolling element bearing designed to handle both radial and axial loads by providing a conical geometry. They consist of inner and outer rings, tapered rollers, and a cage that holds the rollers in place. Tapered roller bearings are commonly used in various machinery and equipment for their ability to support high radial and axial loads simultaneously. Here’s how they function in machinery:
- Geometry:
Tapered roller bearings have an inner ring with a conical surface and an outer ring with a matching conical surface. The rollers are also shaped like truncated cones. This geometry allows the rollers to make contact with both the inner and outer raceways at a common point on the bearing axis, distributing loads more effectively.
- Load Distribution:
The conical shape of tapered rollers enables them to handle both radial and axial loads. Radial loads are supported by the larger diameter of the rollers near the large end of the cone, while axial loads are absorbed by the smaller diameter near the small end of the cone.
- Adjustable Clearance:
Tapered roller bearings often allow for adjustable clearance or preload. This feature permits fine-tuning of the bearing’s internal play to optimize performance, reduce friction, and prevent excessive wear.
- Thrust Capability:
Tapered roller bearings can handle thrust (axial) loads in one direction, making them suitable for applications where axial loads need to be managed along with radial loads.
- Applications:
Tapered roller bearings are commonly used in various machinery and equipment:
- Automotive Industry:
Tapered roller bearings are widely used in wheel hubs, transmissions, and differential systems in automobiles, where they handle radial and axial loads experienced during driving.
- Heavy Machinery:
In construction equipment, mining machinery, and industrial machinery, tapered roller bearings support heavy loads and shocks, making them suitable for applications like earthmoving and material handling.
- Aerospace:
Tapered roller bearings are used in aircraft landing gear, where they support both vertical and horizontal loads during takeoff, landing, and taxiing.
- Railways:
In trains, tapered roller bearings are used in wheelsets and axles to manage radial and axial loads that occur as the train moves along curves and straight tracks.
- Wind Energy:
Tapered roller bearings are employed in wind turbine gearboxes, where they handle the radial and axial loads associated with converting wind energy into electrical power.
- Installation:
Installation of tapered roller bearings often involves adjusting the internal clearance or preload to optimize performance. Proper lubrication is crucial to ensure smooth operation and longevity.
In summary, tapered roller bearings function by utilizing their conical geometry to support both radial and axial loads, making them versatile components in a wide range of machinery and equipment across various industries.
Can you Explain the Design and Construction of Tapered Roller Bearings?
The design and construction of tapered roller bearings are characterized by their conical geometry and specific components that enable them to handle radial and axial loads simultaneously. Here’s an overview of their design and construction:
- Components:
Tapered roller bearings consist of the following components:
- Inner Ring:
The inner ring has a conical raceway on its inner surface, which matches the conical shape of the rollers. It serves as the raceway for the rollers and provides support to the rotating assembly.
- Outer Ring:
The outer ring also features a conical raceway on its inner surface that complements the shape of the rollers. The outer ring provides a rigid structure to house the entire bearing assembly.
- Tapered Rollers:
The rollers have a conical shape with varying diameters along their length. This design allows the rollers to make point contact with the inner and outer raceways, distributing loads efficiently.
- Cage:
The cage or retainer holds the rollers in position, maintaining proper spacing and preventing them from coming into contact with each other. The cage material can vary, and its design may affect factors like friction and heat generation.
- Conical Geometry:
The distinguishing feature of tapered roller bearings is their conical geometry. The conical angle is defined by the contact angle between the roller axis and the bearing axis. This angle facilitates effective load distribution and axial load support.
- Load Distribution:
The conical shape of the rollers and raceways allows tapered roller bearings to handle both radial and axial loads. Radial loads are primarily supported by the larger diameter of the rollers at the large end of the cone, while axial loads are absorbed by the smaller diameter near the small end of the cone.
- Adjustable Clearance and Preload:
Many tapered roller bearings allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s internal play, optimizing performance and minimizing friction.
- Thrust Capability:
Tapered roller bearings can handle thrust (axial) loads in one direction, making them suitable for applications where axial loads need to be managed along with radial loads.
- Applications:
Tapered roller bearings find applications in various industries, including automotive, heavy machinery, aerospace, and more. They are used in scenarios that require efficient load distribution and handling of combined loads.
In summary, tapered roller bearings are designed with conical geometry to accommodate both radial and axial loads. Their specific components, such as tapered rollers and a cage, work together to ensure effective load distribution, making them suitable for a wide range of industrial applications.
editor by CX 2024-05-14
Custom
How does Proper Lubrication Impact the Performance and Longevity of Tapered Roller Bearings?
Proper lubrication is essential for ensuring optimal performance and longevity of tapered roller bearings. Lubrication plays a critical role in reducing friction, preventing wear, and managing heat generated during operation. Here’s how proper lubrication impacts tapered roller bearings:
- Reduced Friction:
Lubrication forms a thin film between the rolling elements and raceways, reducing direct metal-to-metal contact. This minimizes friction and the associated heat generation, allowing the bearing to operate smoothly and efficiently.
- Wear Prevention:
Lubrication forms a protective barrier that prevents wear and surface damage. Without proper lubrication, friction can lead to accelerated wear, pitting, and even surface scoring, shortening the bearing’s lifespan.
- Heat Dissipation:
Effective lubrication helps dissipate heat generated during operation. This is especially crucial in high-speed applications where excessive heat can lead to premature bearing failure or degradation of lubricant properties.
- Corrosion Protection:
Lubrication helps create a barrier that protects bearing surfaces from environmental factors that could lead to corrosion. This is particularly important in applications exposed to moisture, chemicals, or other corrosive agents.
- Noise and Vibration Reduction:
Proper lubrication can dampen vibrations and reduce noise by providing a cushioning effect between the rolling elements and raceways. This contributes to smoother and quieter operation.
- Longevity:
Well-lubricated bearings experience less wear and stress, leading to extended service life. Bearings that are inadequately lubricated or run dry are prone to premature failure due to excessive wear, heat buildup, and damage to bearing surfaces.
- Efficiency:
Adequate lubrication maintains the bearing’s efficiency by minimizing energy losses due to friction. Bearings that lack proper lubrication require more energy to overcome higher friction levels, resulting in reduced efficiency.
- Lubrication Methods:
Various lubrication methods are available, including grease lubrication and oil lubrication. The choice depends on factors such as speed, load, temperature, and application requirements.
To ensure proper lubrication:
- Follow Manufacturer Recommendations:
Consult the bearing manufacturer’s recommendations for lubricant type, viscosity, and replenishment intervals.
- Monitor and Maintain:
Regularly monitor the condition of the lubricant and the bearing’s performance. Implement a maintenance schedule for lubricant replacement or replenishment.
- Environmental Considerations:
Consider the operating environment’s temperature, contamination levels, and exposure to external elements. Some applications may require special lubricants for extreme conditions.
In summary, proper lubrication is crucial for maintaining tapered roller bearings’ performance, preventing wear, reducing friction and heat, and extending their lifespan. A well-lubricated bearing contributes to smoother operation, lower maintenance costs, and improved efficiency.
What Advantages do Tapered Roller Bearings Offer Compared to Other Bearing Types?
Tapered roller bearings offer several advantages that make them a preferred choice in various applications compared to other bearing types. These advantages stem from their unique design and capabilities. Here’s a look at the benefits of tapered roller bearings:
- High Load-Carrying Capacity:
Tapered roller bearings can handle both radial and axial loads simultaneously, making them suitable for applications with combined loads. Their conical geometry allows for effective load distribution, enabling them to support heavy loads without premature wear.
- Efficient Axial Load Handling:
Tapered roller bearings excel at managing axial (thrust) loads in one direction. This capability is crucial in applications where axial loads are present, such as automotive transmissions or industrial machinery.
- Reduced Friction and Heat Generation:
The conical shape of the rollers and the matching raceways result in point contact, reducing friction and minimizing heat generation. This efficiency contributes to improved overall performance and energy savings.
- Adjustable Clearance and Preload:
Tapered roller bearings often allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s play, optimizing performance and extending the bearing’s lifespan.
- High Precision:
Tapered roller bearings are available in various precision classes to meet different application requirements. Their precision makes them suitable for applications demanding accurate motion control and positioning.
- Versatility:
Tapered roller bearings are used in a wide range of industries and applications, from automotive and heavy machinery to aerospace and industrial equipment. Their ability to handle diverse loads and conditions contributes to their versatility.
- Durability:
Tapered roller bearings are designed to withstand shocks and impacts, making them suitable for applications with dynamic loads or vibrations. Their robust construction contributes to their overall durability.
- High-Speed Capability:
Tapered roller bearings can operate at high speeds due to their efficient contact geometry and reduced friction. This makes them suitable for applications requiring rapid rotation.
- Cost-Effectiveness:
While the initial cost may vary, tapered roller bearings are often cost-effective due to their long service life and ability to handle heavy loads. Their durability can lead to reduced maintenance and replacement costs over time.
- Compatibility with Combined Loads:
Tapered roller bearings are well-suited for applications where radial and axial loads occur simultaneously, eliminating the need for multiple bearing types and simplifying design and installation.
In summary, tapered roller bearings offer a combination of load-carrying capacity, efficiency, adjustability, precision, and versatility that sets them apart from other bearing types. Their ability to handle a variety of loads and conditions makes them an advantageous choice in numerous industrial applications.
What Factors should be Considered when Selecting a Tapered Roller Bearing for a Specific Application?
Choosing the right tapered roller bearing for a specific application involves considering various factors to ensure optimal performance and reliability. Here are the key factors to consider:
- Load Requirements:
Assess the types and magnitudes of both radial and axial loads the bearing will experience. Choose a tapered roller bearing with a load capacity that comfortably exceeds the expected loads to prevent premature wear or failure.
- Speed:
Determine the required rotational speed of the bearing. High-speed applications may require bearings designed for reduced friction and heat generation to maintain efficiency and avoid overheating.
- Precision and Tolerance:
Consider the level of precision required for the application. Tapered roller bearings are available in different precision classes, such as ABEC (Annular Bearing Engineering Committee) grades, which impact factors like smoothness and accuracy of rotation.
- Mounting and Installation:
Assess the available space for mounting the bearing and consider the ease of installation. Bearings with adjustable clearance or preload might be advantageous for fine-tuning the bearing’s internal play.
- Temperature and Environment:
Take into account the operating temperature range and environmental conditions of the application. Extreme temperatures or corrosive environments may require specific bearing materials or coatings.
- Lubrication:
Choose an appropriate lubricant based on the application’s speed, temperature, and load conditions. Proper lubrication ensures smooth operation, reduces friction, and prolongs the bearing’s lifespan.
- Cost and Budget:
Consider the budget allocated for bearings. High-precision or specialized bearings may come at a higher cost, but their performance benefits can outweigh the initial investment over the bearing’s service life.
- Application Type:
Identify the specific industry and application in which the bearing will be used. Tapered roller bearings are employed in various sectors, including automotive, heavy machinery, aerospace, and more.
- Expected Lifespan:
Estimate the required bearing lifespan for the application. Factors such as load, speed, and maintenance practices can impact the bearing’s longevity.
- Bearing Size and Design:
Choose a bearing size that fits within the application’s space constraints while providing the necessary load capacity. The design, including the number and arrangement of rollers, can influence load distribution and performance.
- Maintenance Requirements:
Consider the maintenance schedule and accessibility for bearing inspection and replacement. Bearings in applications with limited maintenance intervals may require enhanced durability.
In conclusion, selecting a tapered roller bearing for a specific application involves assessing load requirements, speed, precision, mounting, temperature, lubrication, cost, application type, expected lifespan, bearing size, and maintenance considerations. Careful evaluation of these factors ensures that the chosen bearing meets the demands of the application while providing reliable performance and longevity.
editor by CX 2024-05-14
China factory Angular Contact Ball Bearings Spindle Bearings 7405acm 7406acm 7407acm 7408acm 7409acm drive shaft bearing
Product Description
Angular contact ball bearings are CZPT to support radial load and axial load. As single row angular contact ball bearings can only support axial load in single direction, matched bearing mounting is often adopted to them as matched parts of bearings, preload for them is more convenient.
Retainers are made of brass, synthetic resins or others subject to individual bearing features and application conditions.
Angular contact ball bearing include:
1) Single row angular contact ball bearing
2) Matched angular contact ball bearing
3) Double row angular contact ball bearing
4) Four-point contact ball bearing
Angular contact ball bearings features :
1) Load capacities are higher than deep groove ball bearings of same dimensions;
2) Used for bearing radial-axial combined loads or pure thrust loads;
3) Low operating friction and high limiting speed.
|
Type |
Angular contact ball bearing |
|
Material |
GCr15/stainless steel/carbon steel/Plastic/Ceramic |
|
Bore size |
35 mm |
|
Outer diameter |
72 mm |
|
Width |
30.2 mm |
|
Seal type |
Open RS Z 2RS ZZ |
|
Cage |
Stamping steel/Brass/Nylon/Ceramic |
|
Certificate |
ISO9001:2000 |
|
Application |
Automobile, tractor, machine tool, electrical machine, water pump, agriculture machine, textile machine, etc. |
|
Packaging |
Original brand Plastic bag+Original brand Paper box+Original brand Carton box+Wooden pallet; Customer’s special requests are acceptable. |
|
Service |
OEM service, Customization service, Customers’ Logo service; |
|
Complete process for the production and quality assurance ensures our products can meet your requirement. We are committed to be responsible for each set of bearing and industrial products sold to our clients. Relying on strong resource network, we can supply any bearing with competitive price to meet each customer’ demand and guarantee each customer’s benefit. |
|
Company Profile
In order to meet the needs of the masses of customers and improve the market competitiveness of our company,
we can provide OEM service according to our customers′ Needs. We have gained ISO9001 certificate, CE certificate,
GOST certificate and SGS certificate. Our target is to carry out the strategic investment along with the development
of market and need of new products. With our strategic, excellent products, top technology and outstanding service,
we sincerely expect cooperation with more customers and friends for a better future. Our main products include
spherical roller bearing, deep groove ball bearings, cylindrical roller bearings, spherical roller bearings, needle roller
bearings, ball bearing units, water pump bearings, automobile bearing, linear motion bearing, oil-less bearings,
bush and self-lubricating bearings, and non-standard bearings. Also, we supply bearings to our domestic peeling
machine factory and the machine exported to India, Malaysia and Russia, no any complaint from customer until now.
“zero defect, zero complaints” as the quality objective.
FAQ
Q: Are you trading company or manufacturer ?
A: We are a trading company specializing in exporting bearings.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the
goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge
Q.You provide free consultation service?
Yes, before, during and after order, anytime.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Product Name: | Angular Contact Ball Bearing |
|---|---|
| Characteristic: | High Precision |
| Advantage: | Large Bearing Capacity |
| Holder: | Copper and Iron Retainers |
| Quality: | High Quality |
| Rolling Body: | Roller Bearings |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can rolling contact bearings be customized or modified to meet specific industrial requirements?
Yes, rolling contact bearings can be customized or modified to meet specific industrial requirements. Bearing manufacturers offer a range of customization options to tailor bearings to unique application needs. These customizations can include modifications in design, materials, dimensions, and performance characteristics. Here’s a detailed explanation of the customization possibilities for rolling contact bearings:
- Design Modifications:
Bearing manufacturers can modify the design of rolling contact bearings to suit specific industrial requirements. This can involve altering the internal geometry, such as ball or roller profiles, cage design, or the number and arrangement of rolling elements. Design modifications aim to optimize the bearing’s load-carrying capacity, speed capability, or resistance to specific operating conditions. By customizing the design, manufacturers can address unique challenges and enhance the performance of rolling contact bearings in specific applications.
- Material Selection:
Rolling contact bearings can be customized by choosing specific materials for their components. Material selection depends on factors such as load requirements, operating temperatures, corrosion resistance, and lubrication conditions. Bearing manufacturers offer a variety of materials for various components, including bearing rings, rolling elements, cages, and seals. For example, high-temperature applications may require bearing rings made of heat-resistant steel or ceramic rolling elements to withstand the elevated temperatures. By selecting appropriate materials, rolling contact bearings can be customized to optimize their performance and reliability in specific industrial environments.
- Dimensional Modifications:
Bearing dimensions can be customized to meet specific industrial requirements. This may involve adjusting the inner and outer ring diameters, bore and outer diameter tolerances, or overall bearing width. Dimensional modifications are particularly useful when retrofitting bearings into existing equipment with unique space constraints. Customized dimensional changes ensure proper fitment and compatibility with the surrounding components, enabling seamless integration of rolling contact bearings into the target application.
- Sealing and Lubrication:
Sealing arrangements and lubrication options can be customized for rolling contact bearings. The choice of seals and lubricants depends on the desired level of contamination protection, operating temperatures, and specific requirements of the application. Customized sealing arrangements can include various types of seals, such as contact seals, non-contact seals, or specialized labyrinth seals, to prevent the ingress of contaminants and retain lubrication. Lubrication customization can involve selecting different types of lubricants, additives, or applying specific lubrication methods to optimize the bearing’s performance and extend its service life in specific industrial settings.
- Specialized Coatings and Surface Treatments:
To enhance the performance and durability of rolling contact bearings, manufacturers offer specialized coatings and surface treatments. These modifications can include applying corrosion-resistant coatings, low-friction coatings, or protective surface treatments to improve wear resistance or reduce frictional losses. Specialized coatings and surface treatments can be customized to specific industrial requirements, providing enhanced performance, longer service life, and improved reliability in challenging operating conditions.
Customization options for rolling contact bearings ensure that they can be tailored to meet the specific needs of various industries and applications. By collaborating with bearing manufacturers and providing detailed application requirements, industrial users can benefit from customized bearings that offer optimized performance, increased reliability, and extended service life in their specific operating environments.
Are there specific considerations for choosing rolling contact bearings in applications with extreme operating conditions or high precision requirements?
When selecting rolling contact bearings for applications with extreme operating conditions or high precision requirements, there are specific considerations to take into account. Here’s a detailed explanation of these considerations:
- Operating Conditions:
In applications with extreme operating conditions, such as high temperatures, high speeds, or corrosive environments, special attention must be given to the bearing’s ability to withstand these conditions. Considerations include:
- Temperature: High-temperature applications require bearings with heat-resistant materials and lubricants designed to withstand elevated temperatures without degradation. Specialized heat treatment processes may be necessary to enhance the bearing’s ability to handle thermal expansion and avoid premature failure.
- Speed: High-speed applications demand bearings that can operate at significantly higher rotational speeds without excessive friction, heat generation, or loss of precision. Factors such as cage design, lubrication, and material selection play a crucial role in achieving reliable performance at high speeds.
- Corrosion and Chemical Resistance: In corrosive environments or applications exposed to chemicals, bearings with corrosion-resistant materials, such as stainless steel or ceramic, and appropriate sealing mechanisms are essential to prevent premature failure due to chemical attack or rust formation.
- Vibration and Shock: Applications subject to high vibration or shock loads require bearings capable of withstanding these dynamic forces. Special designs, such as extra internal clearance or improved cage stability, may be necessary to ensure reliable operation under such conditions.
- Precision Requirements:
In applications with high precision requirements, such as precision instruments, machine tools, or optical equipment, specific considerations are essential to meet the desired level of accuracy and repeatability. Some key factors include:
- Tolerance and Dimensional Stability: Bearings used in high-precision applications must have strict dimensional tolerances and excellent dimensional stability to ensure precise positioning and alignment. This requires careful control during the manufacturing process and the use of high-quality materials.
- Runout and Radial Clearance: Runout, which refers to the deviation from perfect circularity, and radial clearance, which affects the internal play between the rolling elements and the raceways, must be tightly controlled to achieve the desired precision. Bearings with low runout and minimal radial clearance are preferred for high-precision applications.
- Noise and Vibration: High-precision applications often require low noise and vibration levels. Bearings with optimized designs, such as improved cage stability, precision-ground raceways, and high-quality lubrication, help minimize noise and vibrations, ensuring accurate and quiet operation.
- Lubrication: Proper lubrication is crucial for high-precision bearings to reduce friction, minimize wear, and maintain consistent performance. Lubricants with low viscosity, high stability, and excellent temperature characteristics are typically used in precision applications.
Choosing the right rolling contact bearings for applications with extreme operating conditions or high precision requirements requires careful consideration of factors such as temperature, speed, corrosion resistance, dimensional stability, and lubrication. Consulting with bearing manufacturers or experts can provide valuable guidance in selecting the most suitable bearings to meet the specific application’s demands.
What are the common types of rolling contact bearings, such as ball bearings or roller bearings?
Rolling contact bearings are available in various types, each designed to accommodate specific load capacities, speeds, and application requirements. The most common types of rolling contact bearings include ball bearings and roller bearings. Here’s a detailed explanation of these common types:
- Ball Bearings:
Ball bearings are the most widely used type of rolling contact bearings. They consist of one or more rows of balls placed between two rings—an inner ring and an outer ring. The balls roll along the raceways formed on the rings, enabling smooth and low-friction rotation. Ball bearings are known for their high rotational speeds, low starting torque, and relatively low load capacity compared to roller bearings.
There are several variations within the category of ball bearings, including:
- Deep Groove Ball Bearings: These ball bearings have deep raceway grooves, allowing them to accommodate both radial and axial loads. They are commonly used in applications such as electric motors, appliances, and automotive components.
- Angular Contact Ball Bearings: Angular contact ball bearings can handle both radial and axial loads. They have an angled contact surface between the balls and the raceways, enabling them to support higher axial loads and facilitate combined radial and axial movements. These bearings are often used in machine tools, pumps, and gearboxes.
- Thrust Ball Bearings: Thrust ball bearings are designed to support axial loads in a single direction. They consist of two rings with a set of balls sandwiched between them. Thrust ball bearings are commonly used in applications such as automotive transmissions and steering systems.
- Roller Bearings:
Roller bearings, as the name implies, utilize cylindrical or tapered rollers instead of balls to facilitate motion. Roller bearings are capable of handling higher loads and are often used in heavy-duty applications. The common types of roller bearings include:
- Cylindrical Roller Bearings: Cylindrical roller bearings feature cylindrical rollers that provide a large contact area with the raceways. They can accommodate high radial loads and moderate axial loads. Cylindrical roller bearings are commonly used in applications such as machine tool spindles, electric motors, and gearboxes.
- Tapered Roller Bearings: Tapered roller bearings consist of tapered rollers and inner and outer rings with tapered raceways. They can support both radial and axial loads in a single direction. Tapered roller bearings are commonly used in automotive wheel bearings, heavy machinery, and construction equipment.
- Spherical Roller Bearings: Spherical roller bearings have barrel-shaped rollers and two raceways on the inner and outer rings that are inclined relative to the bearing axis. This design allows them to accommodate misalignment and axial displacement. Spherical roller bearings are commonly used in applications with heavy loads, such as mining equipment, paper mills, and crushers.
- Needle Roller Bearings: Needle roller bearings use long, thin rollers that have a high length-to-diameter ratio. They are suitable for applications with limited radial space and high load capacity. Needle roller bearings are commonly used in automotive transmissions, industrial gearboxes, and motorcycle engines.
These are some of the common types of rolling contact bearings, including ball bearings and roller bearings. Each type has its own advantages and is suitable for specific applications based on factors such as load requirements, speed, and space limitations.
editor by CX 2024-05-14
China factory Angular Contact Ball Bearing Hybrid Ceramic Bearing Used for Spindle wheel bearing
Product Description
Angular contact ball bearings are CZPT to support radial load and axial load. As single row angular contact ball bearings can only support axial load in single direction, matched bearing mounting is often adopted to them as matched parts of bearings, preload for them is more convenient.
Retainers are made of brass, synthetic resins or others subject to individual bearing features and application conditions.
Angular contact ball bearing include:
1) Single row angular contact ball bearing
2) Matched angular contact ball bearing
3) Double row angular contact ball bearing
4) Four-point contact ball bearing
Angular contact ball bearings features :
1) Load capacities are higher than deep groove ball bearings of same dimensions;
2) Used for bearing radial-axial combined loads or pure thrust loads;
3) Low operating friction and high limiting speed.
|
Type |
Angular contact ball bearing |
|
Material |
GCr15/stainless steel/carbon steel/Plastic/Ceramic |
|
Bore size |
35 mm |
|
Outer diameter |
72 mm |
|
Width |
30.2 mm |
|
Seal type |
Open RS Z 2RS ZZ |
|
Cage |
Stamping steel/Brass/Nylon/Ceramic |
|
Certificate |
ISO9001:2000 |
|
Application |
Automobile, tractor, machine tool, electrical machine, water pump, agriculture machine, textile machine, etc. |
|
Packaging |
Original brand Plastic bag+Original brand Paper box+Original brand Carton box+Wooden pallet; Customer’s special requests are acceptable. |
|
Service |
OEM service, Customization service, Customers’ Logo service; |
|
Complete process for the production and quality assurance ensures our products can meet your requirement. We are committed to be responsible for each set of bearing and industrial products sold to our clients. Relying on strong resource network, we can supply any bearing with competitive price to meet each customer’ demand and guarantee each customer’s benefit. |
|
Company Profile
In order to meet the needs of the masses of customers and improve the market competitiveness of our company,
we can provide OEM service according to our customers′ Needs. We have gained ISO9001 certificate, CE certificate,
GOST certificate and SGS certificate. Our target is to carry out the strategic investment along with the development
of market and need of new products. With our strategic, excellent products, top technology and outstanding service,
we sincerely expect cooperation with more customers and friends for a better future. Our main products include
spherical roller bearing, deep groove ball bearings, cylindrical roller bearings, spherical roller bearings, needle roller
bearings, ball bearing units, water pump bearings, automobile bearing, linear motion bearing, oil-less bearings,
bush and self-lubricating bearings, and non-standard bearings. Also, we supply bearings to our domestic peeling
machine factory and the machine exported to India, Malaysia and Russia, no any complaint from customer until now.
“zero defect, zero complaints” as the quality objective.
FAQ
Q: Are you trading company or manufacturer ?
A: We are a trading company specializing in exporting bearings.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the
goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge
Q.You provide free consultation service?
Yes, before, during and after order, anytime.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Product Name: | Angular Contact Ball Bearing |
|---|---|
| Characteristic: | High Precision |
| Advantage: | Large Bearing Capacity |
| Holder: | Copper and Iron Retainers |
| Quality: | High Quality |
| Rolling Body: | Roller Bearings |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can rolling contact bearings be customized or modified to meet specific industrial requirements?
Yes, rolling contact bearings can be customized or modified to meet specific industrial requirements. Bearing manufacturers offer a range of customization options to tailor bearings to unique application needs. These customizations can include modifications in design, materials, dimensions, and performance characteristics. Here’s a detailed explanation of the customization possibilities for rolling contact bearings:
- Design Modifications:
Bearing manufacturers can modify the design of rolling contact bearings to suit specific industrial requirements. This can involve altering the internal geometry, such as ball or roller profiles, cage design, or the number and arrangement of rolling elements. Design modifications aim to optimize the bearing’s load-carrying capacity, speed capability, or resistance to specific operating conditions. By customizing the design, manufacturers can address unique challenges and enhance the performance of rolling contact bearings in specific applications.
- Material Selection:
Rolling contact bearings can be customized by choosing specific materials for their components. Material selection depends on factors such as load requirements, operating temperatures, corrosion resistance, and lubrication conditions. Bearing manufacturers offer a variety of materials for various components, including bearing rings, rolling elements, cages, and seals. For example, high-temperature applications may require bearing rings made of heat-resistant steel or ceramic rolling elements to withstand the elevated temperatures. By selecting appropriate materials, rolling contact bearings can be customized to optimize their performance and reliability in specific industrial environments.
- Dimensional Modifications:
Bearing dimensions can be customized to meet specific industrial requirements. This may involve adjusting the inner and outer ring diameters, bore and outer diameter tolerances, or overall bearing width. Dimensional modifications are particularly useful when retrofitting bearings into existing equipment with unique space constraints. Customized dimensional changes ensure proper fitment and compatibility with the surrounding components, enabling seamless integration of rolling contact bearings into the target application.
- Sealing and Lubrication:
Sealing arrangements and lubrication options can be customized for rolling contact bearings. The choice of seals and lubricants depends on the desired level of contamination protection, operating temperatures, and specific requirements of the application. Customized sealing arrangements can include various types of seals, such as contact seals, non-contact seals, or specialized labyrinth seals, to prevent the ingress of contaminants and retain lubrication. Lubrication customization can involve selecting different types of lubricants, additives, or applying specific lubrication methods to optimize the bearing’s performance and extend its service life in specific industrial settings.
- Specialized Coatings and Surface Treatments:
To enhance the performance and durability of rolling contact bearings, manufacturers offer specialized coatings and surface treatments. These modifications can include applying corrosion-resistant coatings, low-friction coatings, or protective surface treatments to improve wear resistance or reduce frictional losses. Specialized coatings and surface treatments can be customized to specific industrial requirements, providing enhanced performance, longer service life, and improved reliability in challenging operating conditions.
Customization options for rolling contact bearings ensure that they can be tailored to meet the specific needs of various industries and applications. By collaborating with bearing manufacturers and providing detailed application requirements, industrial users can benefit from customized bearings that offer optimized performance, increased reliability, and extended service life in their specific operating environments.
Are there specific considerations for choosing rolling contact bearings in applications with extreme operating conditions or high precision requirements?
When selecting rolling contact bearings for applications with extreme operating conditions or high precision requirements, there are specific considerations to take into account. Here’s a detailed explanation of these considerations:
- Operating Conditions:
In applications with extreme operating conditions, such as high temperatures, high speeds, or corrosive environments, special attention must be given to the bearing’s ability to withstand these conditions. Considerations include:
- Temperature: High-temperature applications require bearings with heat-resistant materials and lubricants designed to withstand elevated temperatures without degradation. Specialized heat treatment processes may be necessary to enhance the bearing’s ability to handle thermal expansion and avoid premature failure.
- Speed: High-speed applications demand bearings that can operate at significantly higher rotational speeds without excessive friction, heat generation, or loss of precision. Factors such as cage design, lubrication, and material selection play a crucial role in achieving reliable performance at high speeds.
- Corrosion and Chemical Resistance: In corrosive environments or applications exposed to chemicals, bearings with corrosion-resistant materials, such as stainless steel or ceramic, and appropriate sealing mechanisms are essential to prevent premature failure due to chemical attack or rust formation.
- Vibration and Shock: Applications subject to high vibration or shock loads require bearings capable of withstanding these dynamic forces. Special designs, such as extra internal clearance or improved cage stability, may be necessary to ensure reliable operation under such conditions.
- Precision Requirements:
In applications with high precision requirements, such as precision instruments, machine tools, or optical equipment, specific considerations are essential to meet the desired level of accuracy and repeatability. Some key factors include:
- Tolerance and Dimensional Stability: Bearings used in high-precision applications must have strict dimensional tolerances and excellent dimensional stability to ensure precise positioning and alignment. This requires careful control during the manufacturing process and the use of high-quality materials.
- Runout and Radial Clearance: Runout, which refers to the deviation from perfect circularity, and radial clearance, which affects the internal play between the rolling elements and the raceways, must be tightly controlled to achieve the desired precision. Bearings with low runout and minimal radial clearance are preferred for high-precision applications.
- Noise and Vibration: High-precision applications often require low noise and vibration levels. Bearings with optimized designs, such as improved cage stability, precision-ground raceways, and high-quality lubrication, help minimize noise and vibrations, ensuring accurate and quiet operation.
- Lubrication: Proper lubrication is crucial for high-precision bearings to reduce friction, minimize wear, and maintain consistent performance. Lubricants with low viscosity, high stability, and excellent temperature characteristics are typically used in precision applications.
Choosing the right rolling contact bearings for applications with extreme operating conditions or high precision requirements requires careful consideration of factors such as temperature, speed, corrosion resistance, dimensional stability, and lubrication. Consulting with bearing manufacturers or experts can provide valuable guidance in selecting the most suitable bearings to meet the specific application’s demands.
What are the common types of rolling contact bearings, such as ball bearings or roller bearings?
Rolling contact bearings are available in various types, each designed to accommodate specific load capacities, speeds, and application requirements. The most common types of rolling contact bearings include ball bearings and roller bearings. Here’s a detailed explanation of these common types:
- Ball Bearings:
Ball bearings are the most widely used type of rolling contact bearings. They consist of one or more rows of balls placed between two rings—an inner ring and an outer ring. The balls roll along the raceways formed on the rings, enabling smooth and low-friction rotation. Ball bearings are known for their high rotational speeds, low starting torque, and relatively low load capacity compared to roller bearings.
There are several variations within the category of ball bearings, including:
- Deep Groove Ball Bearings: These ball bearings have deep raceway grooves, allowing them to accommodate both radial and axial loads. They are commonly used in applications such as electric motors, appliances, and automotive components.
- Angular Contact Ball Bearings: Angular contact ball bearings can handle both radial and axial loads. They have an angled contact surface between the balls and the raceways, enabling them to support higher axial loads and facilitate combined radial and axial movements. These bearings are often used in machine tools, pumps, and gearboxes.
- Thrust Ball Bearings: Thrust ball bearings are designed to support axial loads in a single direction. They consist of two rings with a set of balls sandwiched between them. Thrust ball bearings are commonly used in applications such as automotive transmissions and steering systems.
- Roller Bearings:
Roller bearings, as the name implies, utilize cylindrical or tapered rollers instead of balls to facilitate motion. Roller bearings are capable of handling higher loads and are often used in heavy-duty applications. The common types of roller bearings include:
- Cylindrical Roller Bearings: Cylindrical roller bearings feature cylindrical rollers that provide a large contact area with the raceways. They can accommodate high radial loads and moderate axial loads. Cylindrical roller bearings are commonly used in applications such as machine tool spindles, electric motors, and gearboxes.
- Tapered Roller Bearings: Tapered roller bearings consist of tapered rollers and inner and outer rings with tapered raceways. They can support both radial and axial loads in a single direction. Tapered roller bearings are commonly used in automotive wheel bearings, heavy machinery, and construction equipment.
- Spherical Roller Bearings: Spherical roller bearings have barrel-shaped rollers and two raceways on the inner and outer rings that are inclined relative to the bearing axis. This design allows them to accommodate misalignment and axial displacement. Spherical roller bearings are commonly used in applications with heavy loads, such as mining equipment, paper mills, and crushers.
- Needle Roller Bearings: Needle roller bearings use long, thin rollers that have a high length-to-diameter ratio. They are suitable for applications with limited radial space and high load capacity. Needle roller bearings are commonly used in automotive transmissions, industrial gearboxes, and motorcycle engines.
These are some of the common types of rolling contact bearings, including ball bearings and roller bearings. Each type has its own advantages and is suitable for specific applications based on factors such as load requirements, speed, and space limitations.
editor by CX 2024-05-14
Good quality
What Advantages do Tapered Roller Bearings Offer Compared to Other Bearing Types?
Tapered roller bearings offer several advantages that make them a preferred choice in various applications compared to other bearing types. These advantages stem from their unique design and capabilities. Here’s a look at the benefits of tapered roller bearings:
- High Load-Carrying Capacity:
Tapered roller bearings can handle both radial and axial loads simultaneously, making them suitable for applications with combined loads. Their conical geometry allows for effective load distribution, enabling them to support heavy loads without premature wear.
- Efficient Axial Load Handling:
Tapered roller bearings excel at managing axial (thrust) loads in one direction. This capability is crucial in applications where axial loads are present, such as automotive transmissions or industrial machinery.
- Reduced Friction and Heat Generation:
The conical shape of the rollers and the matching raceways result in point contact, reducing friction and minimizing heat generation. This efficiency contributes to improved overall performance and energy savings.
- Adjustable Clearance and Preload:
Tapered roller bearings often allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s play, optimizing performance and extending the bearing’s lifespan.
- High Precision:
Tapered roller bearings are available in various precision classes to meet different application requirements. Their precision makes them suitable for applications demanding accurate motion control and positioning.
- Versatility:
Tapered roller bearings are used in a wide range of industries and applications, from automotive and heavy machinery to aerospace and industrial equipment. Their ability to handle diverse loads and conditions contributes to their versatility.
- Durability:
Tapered roller bearings are designed to withstand shocks and impacts, making them suitable for applications with dynamic loads or vibrations. Their robust construction contributes to their overall durability.
- High-Speed Capability:
Tapered roller bearings can operate at high speeds due to their efficient contact geometry and reduced friction. This makes them suitable for applications requiring rapid rotation.
- Cost-Effectiveness:
While the initial cost may vary, tapered roller bearings are often cost-effective due to their long service life and ability to handle heavy loads. Their durability can lead to reduced maintenance and replacement costs over time.
- Compatibility with Combined Loads:
Tapered roller bearings are well-suited for applications where radial and axial loads occur simultaneously, eliminating the need for multiple bearing types and simplifying design and installation.
In summary, tapered roller bearings offer a combination of load-carrying capacity, efficiency, adjustability, precision, and versatility that sets them apart from other bearing types. Their ability to handle a variety of loads and conditions makes them an advantageous choice in numerous industrial applications.
Can you Explain the Design and Construction of Tapered Roller Bearings?
The design and construction of tapered roller bearings are characterized by their conical geometry and specific components that enable them to handle radial and axial loads simultaneously. Here’s an overview of their design and construction:
- Components:
Tapered roller bearings consist of the following components:
- Inner Ring:
The inner ring has a conical raceway on its inner surface, which matches the conical shape of the rollers. It serves as the raceway for the rollers and provides support to the rotating assembly.
- Outer Ring:
The outer ring also features a conical raceway on its inner surface that complements the shape of the rollers. The outer ring provides a rigid structure to house the entire bearing assembly.
- Tapered Rollers:
The rollers have a conical shape with varying diameters along their length. This design allows the rollers to make point contact with the inner and outer raceways, distributing loads efficiently.
- Cage:
The cage or retainer holds the rollers in position, maintaining proper spacing and preventing them from coming into contact with each other. The cage material can vary, and its design may affect factors like friction and heat generation.
- Conical Geometry:
The distinguishing feature of tapered roller bearings is their conical geometry. The conical angle is defined by the contact angle between the roller axis and the bearing axis. This angle facilitates effective load distribution and axial load support.
- Load Distribution:
The conical shape of the rollers and raceways allows tapered roller bearings to handle both radial and axial loads. Radial loads are primarily supported by the larger diameter of the rollers at the large end of the cone, while axial loads are absorbed by the smaller diameter near the small end of the cone.
- Adjustable Clearance and Preload:
Many tapered roller bearings allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s internal play, optimizing performance and minimizing friction.
- Thrust Capability:
Tapered roller bearings can handle thrust (axial) loads in one direction, making them suitable for applications where axial loads need to be managed along with radial loads.
- Applications:
Tapered roller bearings find applications in various industries, including automotive, heavy machinery, aerospace, and more. They are used in scenarios that require efficient load distribution and handling of combined loads.
In summary, tapered roller bearings are designed with conical geometry to accommodate both radial and axial loads. Their specific components, such as tapered rollers and a cage, work together to ensure effective load distribution, making them suitable for a wide range of industrial applications.
What are Tapered Roller Bearings and How do They Function in Machinery?
Tapered roller bearings are a type of rolling element bearing designed to handle both radial and axial loads by providing a conical geometry. They consist of inner and outer rings, tapered rollers, and a cage that holds the rollers in place. Tapered roller bearings are commonly used in various machinery and equipment for their ability to support high radial and axial loads simultaneously. Here’s how they function in machinery:
- Geometry:
Tapered roller bearings have an inner ring with a conical surface and an outer ring with a matching conical surface. The rollers are also shaped like truncated cones. This geometry allows the rollers to make contact with both the inner and outer raceways at a common point on the bearing axis, distributing loads more effectively.
- Load Distribution:
The conical shape of tapered rollers enables them to handle both radial and axial loads. Radial loads are supported by the larger diameter of the rollers near the large end of the cone, while axial loads are absorbed by the smaller diameter near the small end of the cone.
- Adjustable Clearance:
Tapered roller bearings often allow for adjustable clearance or preload. This feature permits fine-tuning of the bearing’s internal play to optimize performance, reduce friction, and prevent excessive wear.
- Thrust Capability:
Tapered roller bearings can handle thrust (axial) loads in one direction, making them suitable for applications where axial loads need to be managed along with radial loads.
- Applications:
Tapered roller bearings are commonly used in various machinery and equipment:
- Automotive Industry:
Tapered roller bearings are widely used in wheel hubs, transmissions, and differential systems in automobiles, where they handle radial and axial loads experienced during driving.
- Heavy Machinery:
In construction equipment, mining machinery, and industrial machinery, tapered roller bearings support heavy loads and shocks, making them suitable for applications like earthmoving and material handling.
- Aerospace:
Tapered roller bearings are used in aircraft landing gear, where they support both vertical and horizontal loads during takeoff, landing, and taxiing.
- Railways:
In trains, tapered roller bearings are used in wheelsets and axles to manage radial and axial loads that occur as the train moves along curves and straight tracks.
- Wind Energy:
Tapered roller bearings are employed in wind turbine gearboxes, where they handle the radial and axial loads associated with converting wind energy into electrical power.
- Installation:
Installation of tapered roller bearings often involves adjusting the internal clearance or preload to optimize performance. Proper lubrication is crucial to ensure smooth operation and longevity.
In summary, tapered roller bearings function by utilizing their conical geometry to support both radial and axial loads, making them versatile components in a wide range of machinery and equipment across various industries.
editor by CX 2024-05-14
OEM
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
How does Proper Lubrication Impact the Performance and Longevity of Tapered Roller Bearings?
Proper lubrication is essential for ensuring optimal performance and longevity of tapered roller bearings. Lubrication plays a critical role in reducing friction, preventing wear, and managing heat generated during operation. Here’s how proper lubrication impacts tapered roller bearings:
- Reduced Friction:
Lubrication forms a thin film between the rolling elements and raceways, reducing direct metal-to-metal contact. This minimizes friction and the associated heat generation, allowing the bearing to operate smoothly and efficiently.
- Wear Prevention:
Lubrication forms a protective barrier that prevents wear and surface damage. Without proper lubrication, friction can lead to accelerated wear, pitting, and even surface scoring, shortening the bearing’s lifespan.
- Heat Dissipation:
Effective lubrication helps dissipate heat generated during operation. This is especially crucial in high-speed applications where excessive heat can lead to premature bearing failure or degradation of lubricant properties.
- Corrosion Protection:
Lubrication helps create a barrier that protects bearing surfaces from environmental factors that could lead to corrosion. This is particularly important in applications exposed to moisture, chemicals, or other corrosive agents.
- Noise and Vibration Reduction:
Proper lubrication can dampen vibrations and reduce noise by providing a cushioning effect between the rolling elements and raceways. This contributes to smoother and quieter operation.
- Longevity:
Well-lubricated bearings experience less wear and stress, leading to extended service life. Bearings that are inadequately lubricated or run dry are prone to premature failure due to excessive wear, heat buildup, and damage to bearing surfaces.
- Efficiency:
Adequate lubrication maintains the bearing’s efficiency by minimizing energy losses due to friction. Bearings that lack proper lubrication require more energy to overcome higher friction levels, resulting in reduced efficiency.
- Lubrication Methods:
Various lubrication methods are available, including grease lubrication and oil lubrication. The choice depends on factors such as speed, load, temperature, and application requirements.
To ensure proper lubrication:
- Follow Manufacturer Recommendations:
Consult the bearing manufacturer’s recommendations for lubricant type, viscosity, and replenishment intervals.
- Monitor and Maintain:
Regularly monitor the condition of the lubricant and the bearing’s performance. Implement a maintenance schedule for lubricant replacement or replenishment.
- Environmental Considerations:
Consider the operating environment’s temperature, contamination levels, and exposure to external elements. Some applications may require special lubricants for extreme conditions.
In summary, proper lubrication is crucial for maintaining tapered roller bearings’ performance, preventing wear, reducing friction and heat, and extending their lifespan. A well-lubricated bearing contributes to smoother operation, lower maintenance costs, and improved efficiency.
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
editor by CX 2024-05-14
China Best Sales CZPT 7211c/Acskf P4 Angular Contact Ball Bearing for Water Pump carrier bearing
Product Description
Product Description
Bearing No. HXB 7211C/AC P4 Angular Contact Ball Bearing-radial ball bearing
·Dimensions: 55x100x21mm
·Rubber seal on both sides
·100% Chrome Steel for higher resistance and durability
·Supports 16500 rpm with grease, 20000 rpm with oil
·Our high-quality bearing is made to reduce your replacement frequency and maintenance cost
Specifications for this item
Bearing Type: angular contact ball bearing-high speed electric motor bearing,water pump bearing,spindle bearing
Brand: HXB or OEM brand
Material: chrome steel GCr15, AISL52100, SUJ2
Part No.: 7211-AC-T-P4, 7211-C-T-P4, 7211-C-T-HQ1-P4, 7211-AC-T-HQ1-P4
Precision Class: P4, P5
Application: electric motor, motorcycle, household appliance, electric tools, water pump
| Designation | Boundary dimensions | Dimensions | Weight | Load rating | Speed value | Preload/axial rigidity | Spring preload | Designation | ||||||||||||||
| d | D | B | d1 | d2 | D1 | D2 | r1,2 | r3,4 | m | C | C0 | noil | ngrease | Fv | Cax | Fv | Cax | Fv | Cax | Ff | ||
| 55mm | 55mm | |||||||||||||||||||||
| 71911 C TA | 55 | 80 | 13 | 63.1 | 71.9 | 74.5 | 1.0 | 0.3 | 0.181 | 18400 | 17100 | 25000 | 18500 | 90 | 52 | 280 | 87 | 560 | 122 | 470 | 71911 C TA | |
| 71911 AC TA | 55 | 80 | 13 | 63.1 | 71.9 | 74.5 | 1.0 | 0.3 | 0.181 | 17400 | 16200 | 21500 | 16000 | 150 | 130 | 440 | 193 | 880 | 257 | 635 | 71911 AC TA | |
| H71911 C-2RZ TA | 55 | 80 | 13 | 63.1 | 71.9 | 74.5 | 1.0 | 0.3 | 0.181 | 13600 | 9400 | 29500 | 22000 | 70 | 49 | 210 | 75 | 420 | 100 | 465 | H71911 C-2RZ TA | |
| H71911 C-2RZ HQ1 TA | 55 | 80 | 13 | 63.1 | 61.8 | 72.9 | 74.5 | 1.0 | 0.3 | 0.181 | 10000 | 7500 | 31000 | 23000 | 50 | 50 | 150 | 75 | 300 | 99 | 360 | H71911 C-2RZ HQ1 TA |
| H71911 AC-2RZ HQ1 TA | 55 | 80 | 13 | 63.1 | 61.8 | 72.9 | 74.5 | 1.0 | 0.3 | 0.181 | 9600 | 7150 | 28500 | 21500 | 80 | 104 | 240 | 154 | 480 | 199 | 460 | H71911 AC-2RZ HQ1 TA |
| 7011 C TA | 55 | 90 | 18 | 66.8 | 78.2 | 81.9 | 1.1 | 1.0 | 0.374 | 32500 | 29500 | 23500 | 17500 | 160 | 69 | 490 | 115 | 980 | 163 | 830 | 7011 C TA | |
| 7011 AC TA | 55 | 90 | 18 | 66.8 | 78.2 | 81.9 | 1.1 | 1.0 | 0.374 | 30500 | 28000 | 20000 | 15000 | 260 | 167 | 770 | 253 | 1540 | 337 | 1110 | 7011 AC TA | |
| H7011 C-2RZ TA | 55 | 90 | 18 | 66.8 | 78.2 | 81.9 | 1.1 | 1.0 | 0.374 | 23100 | 15500 | 27500 | 20500 | 115 | 52 | 350 | 81 | 700 | 110 | 695 | H7011 C-2RZ TA | |
| H7011 C-2RZ HQ1 TA | 55 | 90 | 18 | 66.8 | 65.6 | 79.2 | 82.4 | 1.1 | 1.0 | 0.374 | 16700 | 11400 | 29500 | 22000 | 80 | 55 | 250 | 84 | 500 | 111 | 600 | H7011 C-2RZ HQ1 TA |
| H7011 AC-2RZ HQ1 TA | 55 | 90 | 18 | 66.8 | 65.6 | 79.2 | 82.4 | 1.1 | 1.0 | 0.374 | 15900 | 10800 | 26500 | 20000 | 130 | 115 | 400 | 172 | 800 | 223 | 760 | H7011 AC-2RZ HQ1 TA |
| 7211 C TA | 55 | 100 | 21 | 69.0 | 85.8 | 91.6 | 1.5 | 1.0 | 0.621 | 58000 | 46000 | 22000 | 16500 | 300 | 83 | 900 | 139 | 1800 | 199 | 1480 | 7211 C TA | |
| 7211 AC TA | 55 | 100 | 21 | 69.0 | 85.8 | 91.6 | 1.5 | 1.0 | 0.621 | 55500 | 44000 | 18500 | 14000 | 470 | 198 | 1400 | 300 | 2800 | 404 | 2571 | 7211 AC TA | |
Application
Company Profile
Established in 1995, as a leading ball bearing manufacturer in China, HXB offers more than 1,000 kinds of ball bearing to fulfill our customers’ needs. With excellent production team and technical team, we can supply high quality products consistently.
After more than 20 years of development, HXB’s main products involves deep groove ball bearings, angular contact ball bearings, high precision spindle bearings, etc. Our bearings are wildly used in electric motors, machinery tool spindle, CNC, NEVs and other fields.
Certificates
Package
Exibition
FQA
1. Are you trading company or manufacturer?
We are factory more than 28 years.
2. What application do your products involved in?
Our products application fields mainly include motor, water pumps, household appliances, automobiles, motorcycles, power tools, engraving machines,reducers, machine tools, CNC machine centers, textile machinery, woodworking machinery, ets.
3. Can you make OEM products?
Yes, we can do OEM according to clients needs, develop and produce products according to drawings or sample provided by clients. We also have our brand HXB or YJB.
4. Does your company have quality assurance?
Yes, for 1 year.
5. What’s the competitiveness of your company’s products compared to the companies?
High precision, high speed, low noise.
6. How does the goods ship to customer?
By sea, by train, by air or express.
7.What is the production capacity of your company?
We have 48 productions lines. Annual output has reached 33,000,000pcs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Contact Angle: | 15° |
|---|---|
| Rows Number: | Single |
| Load Direction: | Radial Bearing |
| Material: | Bearing Steel |
| Precision Class: | P4 |
| Grease: | Bld-K |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
Can you Explain the Design and Construction of Tapered Roller Bearings?
The design and construction of tapered roller bearings are characterized by their conical geometry and specific components that enable them to handle radial and axial loads simultaneously. Here’s an overview of their design and construction:
- Components:
Tapered roller bearings consist of the following components:
- Inner Ring:
The inner ring has a conical raceway on its inner surface, which matches the conical shape of the rollers. It serves as the raceway for the rollers and provides support to the rotating assembly.
- Outer Ring:
The outer ring also features a conical raceway on its inner surface that complements the shape of the rollers. The outer ring provides a rigid structure to house the entire bearing assembly.
- Tapered Rollers:
The rollers have a conical shape with varying diameters along their length. This design allows the rollers to make point contact with the inner and outer raceways, distributing loads efficiently.
- Cage:
The cage or retainer holds the rollers in position, maintaining proper spacing and preventing them from coming into contact with each other. The cage material can vary, and its design may affect factors like friction and heat generation.
- Conical Geometry:
The distinguishing feature of tapered roller bearings is their conical geometry. The conical angle is defined by the contact angle between the roller axis and the bearing axis. This angle facilitates effective load distribution and axial load support.
- Load Distribution:
The conical shape of the rollers and raceways allows tapered roller bearings to handle both radial and axial loads. Radial loads are primarily supported by the larger diameter of the rollers at the large end of the cone, while axial loads are absorbed by the smaller diameter near the small end of the cone.
- Adjustable Clearance and Preload:
Many tapered roller bearings allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s internal play, optimizing performance and minimizing friction.
- Thrust Capability:
Tapered roller bearings can handle thrust (axial) loads in one direction, making them suitable for applications where axial loads need to be managed along with radial loads.
- Applications:
Tapered roller bearings find applications in various industries, including automotive, heavy machinery, aerospace, and more. They are used in scenarios that require efficient load distribution and handling of combined loads.
In summary, tapered roller bearings are designed with conical geometry to accommodate both radial and axial loads. Their specific components, such as tapered rollers and a cage, work together to ensure effective load distribution, making them suitable for a wide range of industrial applications.
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
editor by CX 2024-05-13
China wholesaler Machine Tool Bearing Import CZPT Brand 7019c 7011CTA Angular Contact Ball Bearing bearing example
Product Description
Product Description
| Item | Value |
| Type | ball bearing |
| Structure | cage |
| Applicable Industries | Energy & Mining |
| Brand Name | TIMKEN/KOYO/NTN/NSK |
| Precision Rating | P0 P4 P5 P6 |
| Seals Type | OPEN |
| Number of Row | Double Rows |
| Place of Origin | China |
Angular Contact Ball Bearings can bear both radial load and axial load. Can work at higher speeds. The larger the contact angle, the higher the axial load capacity. High-precision and high-speed bearings usually have a contact angle of 15 degrees. Under the action of axial force, the contact angle will increase.
Angular contact bearings are ideal for use in gearboxes, pumps, electric motors, and clutches or other high-speed applications.They are commonly used in the Materials Handling, Machine Tool, Steel Mill, and Wind Energy industries.
Although angular contact bearings can accept thrust loads in only 1 direction, they can be manufactured at different contact angles (usually between 0 and 45 degrees) to transfer the load acting upon the bearing.
| Model | d mm | D mm | H mm | W kg |
| 7000AC | 10 | 26 | 8 | 0.02 |
| 7001AC | 12 | 28 | 8 | 0.02 |
| 7002AC | 15 | 32 | 9 | 0.03 |
| 7003AC | 17 | 35 | 10 | 0.03 |
| 7004AC | 20 | 42 | 12 | 0.07 |
| 7005AC | 25 | 47 | 12 | 0.08 |
| 7006AC | 30 | 55 | 13 | 0.12 |
| 7007AC | 35 | 62 | 14 | 0.14 |
| 7008AC | 40 | 68 | 15 | 0.21 |
| 7009AC | 45 | 75 | 16 | 0.24 |
| 7571AC | 50 | 60 | 16 | 0.26 |
Product Display
Company Profile
ZheJiang Ponchi New Energy Technology Co., Ltd. is establised in2571, The company is mainly committed to the promotion and sales of world-famous bearing brands.Over the years it has established good cooperative relations with many companies,with a wide range of products lt is used in machinery, mining,steel.electric paper, automobile and other fields.
With reasonable commodity price,fast logistics delivery,high-quality service, and strong technical force, the company has won the support and trustof customers and truly achieved a CZPT situation between the company and customers.
“Customer’s requirement is our pursuit” the company will always adhere to the new concept of people-oriented, customer service, keeping pace with the times, development and innovation”.
Certifications
Cooperation brand
Packaging & Shipping
FAQ
1. Who are we?
We are based in ZheJiang , China, start from 2019,sell to South America(30.00%),Mid East(25.00%),North
America(20.00%),Africa(15.00%),Southeast Asia(10.00%). There are total about 1000+ people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.What can you buy from us?
bearing,ball bearing,Roller bearing,Deep groove ball bearing,Tapered roller bearing
4. Why should you buy from us not from other suppliers?
We have more than 20 years of production experience, we have enough inventory to provide you with a full range of bearings, we
have efficient delivery speed, and can provide you with the packaging you need
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Contact Angle: | 15° |
|---|---|
| Aligning: | Aligning Bearing |
| Separated: | Unseparated |
| Samples: |
US$ 8.01/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can you explain the installation and alignment considerations for rolling contact bearings?
Proper installation and alignment are crucial for the optimal performance and longevity of rolling contact bearings. Incorrect installation or misalignment can lead to premature wear, increased friction, reduced load-carrying capacity, and potential bearing failure. Here’s a detailed explanation of the installation and alignment considerations for rolling contact bearings:
- Clean and Proper Workspace:
Before installing rolling contact bearings, it is essential to ensure a clean and suitable workspace. The work area should be free from dirt, dust, debris, and contaminants that could enter the bearing during installation. Contamination can cause damage to the bearing surfaces and compromise its performance. Additionally, the workspace should have appropriate tools and equipment to facilitate the installation process, including bearing pullers, mounting tools, and measurement instruments.
- Handling and Storage:
Rolling contact bearings should be handled with care to prevent damage to the bearing surfaces. They should be stored in a clean and dry environment, protected from moisture, dust, and extreme temperatures. During handling, it is important to avoid dropping or impacting the bearings, as this can cause surface damage or internal defects. Proper handling and storage practices help maintain the integrity of the bearings and ensure their performance during installation.
- Shaft and Housing Preparation:
Prior to installing the rolling contact bearings, the shaft and housing surfaces must be prepared appropriately. The shaft and housing should be clean, free from burrs, and have the correct dimensions and tolerances specified by the bearing manufacturer. Any roughness or irregularities on the shaft or housing can affect the fit and alignment of the bearing, leading to performance issues. It may be necessary to use appropriate tools, such as emery cloth or a deburring tool, to smooth the surfaces and ensure proper fitment.
- Bearing Mounting:
When mounting rolling contact bearings, it is essential to follow the manufacturer’s recommended procedures and guidelines. This includes using the appropriate mounting tools and techniques to apply the necessary axial or radial force evenly during installation. Overloading or uneven force application can lead to bearing damage or misalignment. Proper mounting techniques may involve using a press, heat, or specialized mounting tools to ensure the bearing is seated securely and accurately on the shaft or in the housing.
- Alignment:
Accurate alignment of rolling contact bearings is critical for their optimal performance. Misalignment can cause increased friction, premature wear, and reduced load-carrying capacity. It is important to align the bearing with respect to the shaft and housing to ensure proper concentricity and parallelism. Alignment methods may include visual alignment, feeler gauges, dial indicators, laser alignment systems, or other precision alignment tools. The specific alignment requirements may vary depending on the bearing type, application, and manufacturer recommendations.
- Lubrication:
Proper lubrication is essential during the installation of rolling contact bearings. The bearing manufacturer’s recommendations should be followed regarding the type, quantity, and method of lubrication. Lubrication helps reduce friction, dissipate heat, and protect against wear and corrosion. It is important to ensure that the bearing is adequately lubricated during installation to facilitate smooth operation and prevent damage.
- Verification and Testing:
After installation, it is recommended to verify the proper fitment, alignment, and operation of the rolling contact bearings. This may involve checking the axial and radial clearances, measuring runout, and performing functional tests to ensure smooth rotation and proper load distribution. Verification and testing help confirm the successful installation and identify any potential issues that may require adjustment or corrective action.
In summary, proper installation and alignment considerations are essential for the optimal performance and longevity of rolling contact bearings. Following recommended procedures, handling the bearings carefully, preparing the shaft and housing surfaces, ensuring accurate alignment, and providing appropriate lubrication contribute to the successful installation and reliable operation of rolling contact bearings in various applications.
What is the role of cage design and materials in rolling contact bearing performance and durability?
The cage design and materials used in rolling contact bearings play a crucial role in their performance and durability. Here’s a detailed explanation of the role of cage design and materials in rolling contact bearing performance and durability:
- Function of the Cage:
The cage, also known as the bearing retainer or separator, holds and separates the rolling elements in a rolling contact bearing. Its primary function is to maintain the proper spacing and alignment of the rolling elements, allowing them to roll smoothly and distribute the load evenly. The cage prevents the rolling elements from contacting each other, reducing friction, wear, and the risk of damage. By guiding the rolling elements, the cage also helps to minimize the centrifugal forces and maintain stability at high speeds. The design and materials of the cage directly influence these functions and, consequently, the overall performance and durability of the bearing.
- Cage Design Considerations:
The design of the cage is carefully considered to ensure optimal bearing performance and durability. Some key design considerations include:
- Material Compatibility: The cage material must be compatible with the operating conditions and lubricants used in the bearing. It should have sufficient strength, hardness, and resistance to wear and fatigue. Different applications may require cages made from materials such as steel, brass, synthetic polymers, or composite materials.
- Friction and Heat Generation: The cage design should minimize friction between the rolling elements and the cage itself. Reduced friction helps improve energy efficiency, reduce heat generation, and extend the bearing’s service life.
- Load Distribution: The cage design should facilitate even load distribution among the rolling elements. This ensures that the forces acting on the bearing are evenly distributed, reducing stress concentrations and the risk of premature failure.
- High-Speed Capability: The cage design should be optimized to handle high-speed applications. It should be lightweight, promote efficient lubricant flow, and minimize windage losses caused by air turbulence at high rotational speeds.
- Alignment and Stability: The cage design should promote proper alignment and stability of the rolling elements, especially during rapid accelerations, decelerations, or changes in direction. This helps maintain smooth operation and prevents the rolling elements from skewing or becoming misaligned.
- Cage Material Selection:
The choice of cage material depends on factors such as the operating conditions, load requirements, lubrication, and cost considerations. Commonly used cage materials include:
- Steel: Steel cages offer excellent strength, durability, and resistance to high temperatures. They are commonly used in applications with heavy loads, high speeds, and high operating temperatures.
- Brass: Brass cages provide good strength, corrosion resistance, and low friction. They are suitable for applications where low noise and vibration levels are important, such as in precision instruments and industrial machinery.
- Synthetic Polymers: Synthetic polymer cages, such as polyamide (nylon) or polyetheretherketone (PEEK), offer advantages such as low friction, lightweight, corrosion resistance, and the ability to dampen vibrations. They are commonly used in applications where reducing friction, noise, and weight are critical, such as in automotive and aerospace industries.
- Composite Materials: Composite cages combine different materials to achieve specific properties such as high strength, low friction, or resistance to harsh environments. These cages are used in specialized applications where unique material properties are required.
The selection of the cage design and materials is a critical aspect of rolling contact bearing design. Careful consideration of the operating conditions, load requirements, speed, and other factors helps ensure optimal performance, reliability, and durability of the bearing.
What are the common types of rolling contact bearings, such as ball bearings or roller bearings?
Rolling contact bearings are available in various types, each designed to accommodate specific load capacities, speeds, and application requirements. The most common types of rolling contact bearings include ball bearings and roller bearings. Here’s a detailed explanation of these common types:
- Ball Bearings:
Ball bearings are the most widely used type of rolling contact bearings. They consist of one or more rows of balls placed between two rings—an inner ring and an outer ring. The balls roll along the raceways formed on the rings, enabling smooth and low-friction rotation. Ball bearings are known for their high rotational speeds, low starting torque, and relatively low load capacity compared to roller bearings.
There are several variations within the category of ball bearings, including:
- Deep Groove Ball Bearings: These ball bearings have deep raceway grooves, allowing them to accommodate both radial and axial loads. They are commonly used in applications such as electric motors, appliances, and automotive components.
- Angular Contact Ball Bearings: Angular contact ball bearings can handle both radial and axial loads. They have an angled contact surface between the balls and the raceways, enabling them to support higher axial loads and facilitate combined radial and axial movements. These bearings are often used in machine tools, pumps, and gearboxes.
- Thrust Ball Bearings: Thrust ball bearings are designed to support axial loads in a single direction. They consist of two rings with a set of balls sandwiched between them. Thrust ball bearings are commonly used in applications such as automotive transmissions and steering systems.
- Roller Bearings:
Roller bearings, as the name implies, utilize cylindrical or tapered rollers instead of balls to facilitate motion. Roller bearings are capable of handling higher loads and are often used in heavy-duty applications. The common types of roller bearings include:
- Cylindrical Roller Bearings: Cylindrical roller bearings feature cylindrical rollers that provide a large contact area with the raceways. They can accommodate high radial loads and moderate axial loads. Cylindrical roller bearings are commonly used in applications such as machine tool spindles, electric motors, and gearboxes.
- Tapered Roller Bearings: Tapered roller bearings consist of tapered rollers and inner and outer rings with tapered raceways. They can support both radial and axial loads in a single direction. Tapered roller bearings are commonly used in automotive wheel bearings, heavy machinery, and construction equipment.
- Spherical Roller Bearings: Spherical roller bearings have barrel-shaped rollers and two raceways on the inner and outer rings that are inclined relative to the bearing axis. This design allows them to accommodate misalignment and axial displacement. Spherical roller bearings are commonly used in applications with heavy loads, such as mining equipment, paper mills, and crushers.
- Needle Roller Bearings: Needle roller bearings use long, thin rollers that have a high length-to-diameter ratio. They are suitable for applications with limited radial space and high load capacity. Needle roller bearings are commonly used in automotive transmissions, industrial gearboxes, and motorcycle engines.
These are some of the common types of rolling contact bearings, including ball bearings and roller bearings. Each type has its own advantages and is suitable for specific applications based on factors such as load requirements, speed, and space limitations.
editor by CX 2024-05-13
China Standard Four Point Contact Ball Bearing 230.21.0775.013 Fast Shipping Swing Circle Bearing for Harbour Machinery drive shaft bearing
Product Description
Four Point Contact Ball Bearing 230.21.571.013 Fast Shipping Swing Circle Bearing For Harbour Machinery
Four-point contact ball slewing turntable bearings
consist of 2 ring seats. Compact structure, light weight, steel ball and arc track contact at 4 points, can bear axial force, radial force and overturning moment at the same time, has strong dynamic load.
Single row cross roller slewing bearing
Composed of 2 or 3 rings. compact structure, light weight, high manufacturing accuracy, small assembly gap and high requirement for installation accuracy. Rollers are 1:1 cross-arranged.
Can be bear axial force, overturning moment and large radial force at the same time,and widely used in lifting transportation, construction machinery and precesion products.
Double row ball slewing bearings
This kind of bearings can support high static loads with simple structures. They are mainly used in situations with variation load position and direction and continuously rotating. Main applications of this kind of bearings are deck hoisting, mining and material handling etc.
Three row roller slewing bearing
Three row roller bearing CZPT to bear all kinds of loads at the same time, it is the largest 1 of the 4 structural products with large axle and radial dimensions and firm structure. Especially suitable for heavy machinery requiring larger diameter, such as bucket wheel stacker and reclaimer, wheel crane, marine crane, port crane, ladle turret,large tonnage truck crane,heavy machinery and so on.
| Type | • Single row 4 point contact ball slewing bearing • Single row crossed cylindrical roller slewing bearings • Double row ball slewing bearings •Double row Roller/ball combination slewing bearing •Three-Row Roller Slew Ring Bearing |
| Rolling elements | Steel ball / Cylinder Roller |
| Rolling elements Material | GCr5/GCr15SiMn/Customized |
| Bearing Material | 50Mn/42CrMo/42CrMo4V /Customized |
| Cage Material | Nylon/ steel /copper |
| Structure | taper pin , Mounting holes,Inner ring ,grease fitting,load plug, seals , roller ,spacer balls or separators |
| Outer diameter | 50-10000mm |
| Bore size | 50-10000mm |
| Mounting hole | Through hole/Tapped hole |
| Raceway hardness | 55-62HRC |
| Inner and outer ring modulation hardness |
229-269HB/Customized |
| Gear type | No gear ,Internal gear , External gear. |
| Embellish grease | EP2 lithium lubricating grease |
| Certificate | ABS.BV,DNV,ISO9001,GL,3.1,3.2 |
| Application area | Ladle turret,Stacker crane,Bucket wheel machine,Solar heliostat Tracking System,port crane, Cabling machine,tower crane , offshore platform,ferris wheel, Palletizing robot,Rotary metallurgical furnace,can packing machine,Wind blade transporter,shield tunneling machine,tube push bench,excavator |
| Brand Name | LYMC |
| Place of Origin | HangZhou ZheJiang |
| Warranty | 12 months |
| Payment term | T/T is our first choice |
|
Packing details |
1,Filling with anti-rust oil 2.Corved with Plastic paper 3.Corved with kraft paper 4.Corved with Blue tie 5.Put in wooden box |
Product Process
Application:
– Excavators – Drilling rigs – Mining Equipments – Cranes -Offshore Equipments – Vehicles – Machine Tools – Wind Turbines
About Us:
HangZhou MC Bearing Technology Co.,Ltd (LYMC),who is manufacture located in bearing zone, focus on Slewing bearing, cross roller bearing and pinion,Dia from 50mm-8000mm, Our team with technical and full experience in the bearing industry.
*Professional in researching, developing, producing & marketing high precision bearings for 16 years;
*Many series bearings are on stock; Factory directly provide, most competitive price;
*Advanced CNC equipment, guarantee product accuracy & stability;
*One stop purchasing, product include cross roller bearing, rotary table bearing, robotic bearing, slewing bearing, angular contact ball bearing, large and extra large custom made bearing, diameter from 50~9000mm;
*Excellent pre-sale & after sale service. We can go to customers’ project site if needed.
*Professional technical & exporting team ensure excellent product design, quotation, delivering, documentation & custom clearance.
Our Service:
FAQ:
1.Q: Are you trading company or manufacturer ?
A: We are professional slewing bearing manufacturer with 20 years’ experience.
2.Q: How long is your delivery time?
A: Generally it is 4-5 days if the goods are in stock. or it is 45 days if the goods are not in
stock, Also it is according to quantity.
3.Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample, it is extra.
4.Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance, balance before shipment.
5.Q: Can you provide special customization according to the working conditions?
A: Sure, we can design and produce the slewing bearings for different working conditions.
6.Q: How about your guarantee?
A: We provide lifelong after-sales technical service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | High Speed, Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
| Sealing Gland: | Sealed On Both Sides |
| Rolling-Element Number: | Single-Row |
| Roller Type: | Straight Raceway |
| Material: | 50mn/42CrMo |
| Customization: |
Available
| Customized Request |
|---|
Are there specific industries or applications where rolling contact bearings are frequently used?
Rolling contact bearings find extensive use in various industries and applications due to their versatility, load-carrying capacity, and efficiency. Here’s a detailed explanation of some specific industries and applications where rolling contact bearings are frequently employed:
- Automotive Industry:
The automotive industry extensively utilizes rolling contact bearings in various components and systems. These bearings are found in engines, transmissions, wheel hubs, suspension systems, steering columns, and different drivetrain components. In the automotive sector, rolling contact bearings provide reliable support for rotating shafts, facilitate smooth wheel rotation, and contribute to overall vehicle performance and safety.
- Aerospace Industry:
Rolling contact bearings play a critical role in the aerospace industry, where they are used in aircraft engines, landing gear systems, control surfaces, and various other applications. These bearings provide reliable and precise rotation in demanding aerospace environments, contributing to the safety, efficiency, and performance of aircraft.
- Industrial Machinery:
Rolling contact bearings are widely employed in a broad range of industrial machinery. They are found in machine tools, industrial pumps, compressors, conveyors, printing machines, textile machinery, and many other equipment types. These bearings support the rotating components of machinery, enabling smooth and efficient operation while withstanding heavy loads and high speeds.
- Power Generation:
In the power generation sector, rolling contact bearings are utilized in turbines, generators, wind turbines, and other power generation equipment. These bearings withstand the rotational forces and high temperatures associated with power generation, contributing to the efficient conversion of mechanical energy into electrical energy.
- Mining and Construction:
Rolling contact bearings are widely used in mining and construction equipment, such as crushers, conveyors, excavators, and bulldozers. These bearings are designed to handle heavy loads, shock loads, and harsh operating conditions commonly encountered in mining and construction applications.
- Railway Industry:
In the railway industry, rolling contact bearings are utilized in locomotives, passenger trains, freight cars, and rail infrastructure. These bearings support the axles, wheels, and other rotating components of railway systems, ensuring smooth and reliable operation while withstanding the dynamic forces and heavy loads associated with rail transportation.
- Wind Energy:
The wind energy sector relies on rolling contact bearings in wind turbines. These bearings support the rotor shaft, allowing efficient rotation of the turbine blades to convert wind energy into electrical power. Rolling contact bearings in wind turbines are subjected to high axial and radial loads, as well as challenging environmental conditions.
These are just a few examples of the industries and applications where rolling contact bearings are frequently used. They are also employed in countless other sectors, including marine, agriculture, medical equipment, robotics, and more. The versatility and effectiveness of rolling contact bearings make them an essential component in a wide range of machinery and equipment across various industries.
What is the role of cage design and materials in rolling contact bearing performance and durability?
The cage design and materials used in rolling contact bearings play a crucial role in their performance and durability. Here’s a detailed explanation of the role of cage design and materials in rolling contact bearing performance and durability:
- Function of the Cage:
The cage, also known as the bearing retainer or separator, holds and separates the rolling elements in a rolling contact bearing. Its primary function is to maintain the proper spacing and alignment of the rolling elements, allowing them to roll smoothly and distribute the load evenly. The cage prevents the rolling elements from contacting each other, reducing friction, wear, and the risk of damage. By guiding the rolling elements, the cage also helps to minimize the centrifugal forces and maintain stability at high speeds. The design and materials of the cage directly influence these functions and, consequently, the overall performance and durability of the bearing.
- Cage Design Considerations:
The design of the cage is carefully considered to ensure optimal bearing performance and durability. Some key design considerations include:
- Material Compatibility: The cage material must be compatible with the operating conditions and lubricants used in the bearing. It should have sufficient strength, hardness, and resistance to wear and fatigue. Different applications may require cages made from materials such as steel, brass, synthetic polymers, or composite materials.
- Friction and Heat Generation: The cage design should minimize friction between the rolling elements and the cage itself. Reduced friction helps improve energy efficiency, reduce heat generation, and extend the bearing’s service life.
- Load Distribution: The cage design should facilitate even load distribution among the rolling elements. This ensures that the forces acting on the bearing are evenly distributed, reducing stress concentrations and the risk of premature failure.
- High-Speed Capability: The cage design should be optimized to handle high-speed applications. It should be lightweight, promote efficient lubricant flow, and minimize windage losses caused by air turbulence at high rotational speeds.
- Alignment and Stability: The cage design should promote proper alignment and stability of the rolling elements, especially during rapid accelerations, decelerations, or changes in direction. This helps maintain smooth operation and prevents the rolling elements from skewing or becoming misaligned.
- Cage Material Selection:
The choice of cage material depends on factors such as the operating conditions, load requirements, lubrication, and cost considerations. Commonly used cage materials include:
- Steel: Steel cages offer excellent strength, durability, and resistance to high temperatures. They are commonly used in applications with heavy loads, high speeds, and high operating temperatures.
- Brass: Brass cages provide good strength, corrosion resistance, and low friction. They are suitable for applications where low noise and vibration levels are important, such as in precision instruments and industrial machinery.
- Synthetic Polymers: Synthetic polymer cages, such as polyamide (nylon) or polyetheretherketone (PEEK), offer advantages such as low friction, lightweight, corrosion resistance, and the ability to dampen vibrations. They are commonly used in applications where reducing friction, noise, and weight are critical, such as in automotive and aerospace industries.
- Composite Materials: Composite cages combine different materials to achieve specific properties such as high strength, low friction, or resistance to harsh environments. These cages are used in specialized applications where unique material properties are required.
The selection of the cage design and materials is a critical aspect of rolling contact bearing design. Careful consideration of the operating conditions, load requirements, speed, and other factors helps ensure optimal performance, reliability, and durability of the bearing.
Can you describe the load-carrying capacity and load ratings of rolling contact bearings?
Rolling contact bearings are designed to carry various types of loads in mechanical systems. The load-carrying capacity and load ratings of rolling contact bearings play a crucial role in determining their suitability for specific applications. Here’s a detailed explanation of these concepts:
- Load-Carrying Capacity:
The load-carrying capacity of a rolling contact bearing refers to its ability to support and distribute loads without excessive deformation or failure. It is influenced by factors such as the bearing’s design, material properties, and operating conditions. Rolling contact bearings are primarily designed to carry two types of loads:
- Radial Loads: Radial loads act perpendicular to the axis of rotation and are supported by the bearing’s raceways. Radial loads can arise from the weight of the shaft, centrifugal forces, or external forces applied to the bearing. The load-carrying capacity for radial loads is typically specified by the maximum radial load the bearing can withstand without suffering permanent deformation or reduced performance.
- Axial Loads: Axial loads act parallel to the axis of rotation and are supported by the bearing’s configuration, such as the arrangement of the rolling elements or the presence of thrust surfaces. Axial loads can arise from forces that push or pull along the axis of rotation. The load-carrying capacity for axial loads is typically specified by the maximum axial load the bearing can withstand without experiencing excessive wear or reduced performance.
It’s important to note that the load-carrying capacity of a rolling contact bearing is influenced by factors such as rotational speed, lubrication, temperature, and operating conditions. These factors can affect the performance and durability of the bearing under different load conditions.
- Load Ratings:
Load ratings provide standardized values that indicate the maximum permissible loads a rolling contact bearing can carry under specific operating conditions. These ratings help engineers and designers select bearings that can withstand the expected loads in a given application. The two primary load ratings specified for rolling contact bearings are:
- Dynamic Load Rating: The dynamic load rating (C) represents the maximum load that a bearing can carry for a specified number of revolutions or operating hours without developing excessive wear or fatigue. It is based on the bearing’s ability to withstand rolling contact fatigue, which is the most common mode of failure in rolling contact bearings. The dynamic load rating is typically provided by the bearing manufacturer and is expressed in units of force (such as Newtons or pounds-force).
- Static Load Rating: The static load rating (Co) indicates the maximum load that a bearing can withstand without permanent deformation when the bearing is stationary or subjected to very slow rotational speeds. It represents the load capacity of the bearing under static or slowly changing loads. Similar to the dynamic load rating, the static load rating is also provided by the bearing manufacturer and expressed in units of force.
It’s important to consider both the dynamic and static load ratings when selecting a rolling contact bearing for an application. The dynamic load rating is crucial for assessing the bearing’s ability to withstand the varying loads during operation, while the static load rating provides information about the bearing’s resistance to deformation under stationary or slow-speed conditions.
By considering the load-carrying capacity and load ratings of rolling contact bearings, engineers can choose the appropriate bearing type and size to ensure reliable and efficient operation in their specific applications.
editor by CX 2024-05-13
China Best Sales High-Frequency Motors Parts 7207acm 7208acm 7209acm 7210acm 7211acm Angular Contact Ball Bearing bearing bronze
Product Description
Angular Contact Ball Bearing can bear radial load and axial load of angular contact ball bearings, single row angular contact ball bearings can only endure single direction axial load, so it is often adopted to paired mounting. When used in pair has preload matched angular contact ball bearings are the most convenient.Retainers are made of brass, synthetic resins, with bearing form, conditions of use and distinction.
| Model Number | Inner Diameter | Outer Diameter | Width |
| (mm) | (mm) | (mm) |
| 7200AC | 10 | 30 | 9 |
| 7201AC | 12 | 32 | 10 |
| 7202AC | 15 | 35 | 11 |
| 7203AC | 17 | 40 | 12 |
| 7204AC | 20 | 47 | 14 |
| 7205AC | 25 | 52 | 15 |
| 7206AC | 30 | 62 | 16 |
| 7207AC | 35 | 72 | 17 |
| 7208AC | 40 | 80 | 18 |
| 7209AC | 45 | 85 | 19 |
| 7210AC | 50 | 90 | 20 |
| 7211AC | 55 | 100 | 21 |
| 7212AC | 60 | 110 | 22 |
| 7213AC | 65 | 120 | 23 |
| 7214AC | 70 | 125 | 24 |
| 7215AC | 75 | 130 | 25 |
| 7216AC | 80 | 140 | 26 |
| 7217AC | 85 | 150 | 28 |
| 7218AC | 90 | 160 | 30 |
| 7219AC | 95 | 170 | 32 |
| 7220AC | 100 | 180 | 34 |
| 7221AC | 105 | 190 | 36 |
| 7222AC | 110 | 200 | 38 |
| 7224AC | 120 | 215 | 40 |
| 7226AC | 130 | 230 | 40 |
| 7228AC | 140 | 250 | 42 |
| Model Number | Inner Diameter | Outer Diameter | Width |
| (mm) | (mm) | (mm) | |
| 7207ACM | 35 | 72 | 17 |
| 7208ACM | 40 | 80 | 18 |
| 7209ACM | 45 | 85 | 19 |
| 7210ACM | 50 | 90 | 20 |
| 7211ACM | 55 | 100 | 21 |
| 7212ACM | 60 | 110 | 22 |
| 7213ACM | 65 | 120 | 23 |
| 7214ACM | 70 | 125 | 24 |
| 7215ACM | 75 | 130 | 25 |
| 7216ACM | 80 | 140 | 26 |
| 7217ACM | 85 | 150 | 28 |
| 7218ACM | 90 | 160 | 30 |
| 7219ACM | 95 | 170 | 32 |
| 7220ACM | 100 | 180 | 34 |
| 7221ACM | 105 | 190 | 36 |
| 7222ACM | 110 | 200 | 38 |
| 7224ACM | 120 | 215 | 40 |
| 7226ACM | 130 | 230 | 40 |
| 7228ACM | 140 | 250 | 42 |
| 7230ACM | 150 | 270 | 45 |
| 7232ACM | 160 | 290 | 48 |
| 7240ACM | 200 | 360 | 116 |
ZheJiang Haina Bearing Co., Ltd. is an integrated company of industry and trade. Since its establishment, it has been committed to the research and development, production, and sales of high-end 7 types of tapered roller bearings, British non-standard bearings, deep groove ball bearings, and outer spherical bearings. We can customize and adjust various types of bearings according to customer needs. The products are widely applicablein fields such as automobiles, mines, chemicals, metallurgy, reducers, engineering machinery, agricultural machinery, and electric motors.
Our company has advanced testing equipment, forming a production model of product serialization and mass production. We have a group of experienced and skilled management personnel, who have introduced advanced production equipment and measuringand testing equipment. From the purchase of bearing raw materials to the delivery of finished products, we strictly control the entire process, ensuring the quality of the products.The products have the characteristics of precision, low noise, high load-bearing capacity and long service life.
1. Your factory how to control the quality?
A: All bearing parts before the production and the production process, strict inspection by 100%, including crack detection, roundness, hardness,
roughness,and the geometry size, all bearing meet ISO international standard.
2. Can you tell me the bearing material?
A: We have chrome steel GCR15, stainless steel, ceramics and other materials.
3. How long is your delivery time?
A: If the goods are in stock, usually 5 to 10 days, if the goods are no stock for 15 to 20 days, according to the quantity to determine the time.
4. OEM and custom you can receive?
A: Yes, accept OEM, can also be customized according to samples or drawings for you.
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| Contact Angle: | 25° |
|---|---|
| Aligning: | Non-Aligning Bearing |
| Separated: | Unseparated |
| Rows Number: | Multiple |
| Load Direction: | Radial Bearing |
| Material: | Alloy |
| Samples: |
US$ 1.54/Piece
1 Piece(Min.Order) | |
|---|
How does Proper Lubrication Impact the Performance and Longevity of Tapered Roller Bearings?
Proper lubrication is essential for ensuring optimal performance and longevity of tapered roller bearings. Lubrication plays a critical role in reducing friction, preventing wear, and managing heat generated during operation. Here’s how proper lubrication impacts tapered roller bearings:
- Reduced Friction:
Lubrication forms a thin film between the rolling elements and raceways, reducing direct metal-to-metal contact. This minimizes friction and the associated heat generation, allowing the bearing to operate smoothly and efficiently.
- Wear Prevention:
Lubrication forms a protective barrier that prevents wear and surface damage. Without proper lubrication, friction can lead to accelerated wear, pitting, and even surface scoring, shortening the bearing’s lifespan.
- Heat Dissipation:
Effective lubrication helps dissipate heat generated during operation. This is especially crucial in high-speed applications where excessive heat can lead to premature bearing failure or degradation of lubricant properties.
- Corrosion Protection:
Lubrication helps create a barrier that protects bearing surfaces from environmental factors that could lead to corrosion. This is particularly important in applications exposed to moisture, chemicals, or other corrosive agents.
- Noise and Vibration Reduction:
Proper lubrication can dampen vibrations and reduce noise by providing a cushioning effect between the rolling elements and raceways. This contributes to smoother and quieter operation.
- Longevity:
Well-lubricated bearings experience less wear and stress, leading to extended service life. Bearings that are inadequately lubricated or run dry are prone to premature failure due to excessive wear, heat buildup, and damage to bearing surfaces.
- Efficiency:
Adequate lubrication maintains the bearing’s efficiency by minimizing energy losses due to friction. Bearings that lack proper lubrication require more energy to overcome higher friction levels, resulting in reduced efficiency.
- Lubrication Methods:
Various lubrication methods are available, including grease lubrication and oil lubrication. The choice depends on factors such as speed, load, temperature, and application requirements.
To ensure proper lubrication:
- Follow Manufacturer Recommendations:
Consult the bearing manufacturer’s recommendations for lubricant type, viscosity, and replenishment intervals.
- Monitor and Maintain:
Regularly monitor the condition of the lubricant and the bearing’s performance. Implement a maintenance schedule for lubricant replacement or replenishment.
- Environmental Considerations:
Consider the operating environment’s temperature, contamination levels, and exposure to external elements. Some applications may require special lubricants for extreme conditions.
In summary, proper lubrication is crucial for maintaining tapered roller bearings’ performance, preventing wear, reducing friction and heat, and extending their lifespan. A well-lubricated bearing contributes to smoother operation, lower maintenance costs, and improved efficiency.
What Advantages do Tapered Roller Bearings Offer Compared to Other Bearing Types?
Tapered roller bearings offer several advantages that make them a preferred choice in various applications compared to other bearing types. These advantages stem from their unique design and capabilities. Here’s a look at the benefits of tapered roller bearings:
- High Load-Carrying Capacity:
Tapered roller bearings can handle both radial and axial loads simultaneously, making them suitable for applications with combined loads. Their conical geometry allows for effective load distribution, enabling them to support heavy loads without premature wear.
- Efficient Axial Load Handling:
Tapered roller bearings excel at managing axial (thrust) loads in one direction. This capability is crucial in applications where axial loads are present, such as automotive transmissions or industrial machinery.
- Reduced Friction and Heat Generation:
The conical shape of the rollers and the matching raceways result in point contact, reducing friction and minimizing heat generation. This efficiency contributes to improved overall performance and energy savings.
- Adjustable Clearance and Preload:
Tapered roller bearings often allow for adjustable internal clearance or preload. This feature enables fine-tuning of the bearing’s play, optimizing performance and extending the bearing’s lifespan.
- High Precision:
Tapered roller bearings are available in various precision classes to meet different application requirements. Their precision makes them suitable for applications demanding accurate motion control and positioning.
- Versatility:
Tapered roller bearings are used in a wide range of industries and applications, from automotive and heavy machinery to aerospace and industrial equipment. Their ability to handle diverse loads and conditions contributes to their versatility.
- Durability:
Tapered roller bearings are designed to withstand shocks and impacts, making them suitable for applications with dynamic loads or vibrations. Their robust construction contributes to their overall durability.
- High-Speed Capability:
Tapered roller bearings can operate at high speeds due to their efficient contact geometry and reduced friction. This makes them suitable for applications requiring rapid rotation.
- Cost-Effectiveness:
While the initial cost may vary, tapered roller bearings are often cost-effective due to their long service life and ability to handle heavy loads. Their durability can lead to reduced maintenance and replacement costs over time.
- Compatibility with Combined Loads:
Tapered roller bearings are well-suited for applications where radial and axial loads occur simultaneously, eliminating the need for multiple bearing types and simplifying design and installation.
In summary, tapered roller bearings offer a combination of load-carrying capacity, efficiency, adjustability, precision, and versatility that sets them apart from other bearing types. Their ability to handle a variety of loads and conditions makes them an advantageous choice in numerous industrial applications.
What are the Common Signs of Wear or Damage in Tapered Roller Bearings?
Identifying signs of wear or damage in tapered roller bearings is crucial for maintaining optimal performance and preventing costly failures. Here are the common signs to look for:
- Abnormal Noise:
Unusual noises, such as grinding, clicking, or rumbling sounds, may indicate damage within the bearing. These noises could result from worn rollers, raceways, or insufficient lubrication.
- Vibration:
Excessive vibration or unusual vibrations not typically present during operation may indicate an issue with the bearing. Vibration can result from misalignment, worn components, or uneven loading.
- Increased Operating Temperature:
If the bearing becomes excessively hot during operation, it could indicate inadequate lubrication, excessive friction, or other issues. Monitoring temperature changes can help identify potential problems.
- Irregular Rotation:
If the bearing experiences irregular rotation, such as sticking or rough movement, it could be due to damaged rollers, misalignment, or improper preload.
- Visible Wear:
Inspect the bearing for visible signs of wear or damage, such as pitting, scoring, discoloration, or deformation of the bearing components.
- Increased Noise or Vibration Under Load:
If the bearing makes more noise or vibrates noticeably when subjected to load, it could indicate that the bearing is unable to handle the applied load properly.
- Uneven Wear:
Uneven wear patterns on the rollers or raceways can suggest misalignment or inadequate lubrication, causing the bearing to experience uneven loading.
- Loss of Performance:
If the bearing’s performance decreases, such as reduced efficiency or increased friction, it may indicate wear, contamination, or other issues affecting the bearing’s operation.
- Looseness or Play:
If there’s excessive play or looseness in the bearing assembly, it could be a sign of worn components or inadequate preload, impacting the bearing’s stability and performance.
- Leaks or Contaminants:
Inspect for leaks of lubricant or the presence of contaminants around the bearing. Leaks can indicate seal damage, and contaminants can accelerate wear.
- Observable Damage to Components:
If any bearing components, such as rollers, cages, or raceways, appear visibly damaged or deformed, immediate attention is necessary to prevent further issues.
Regular inspection and maintenance are essential to catch these signs early and prevent further damage. Addressing wear or damage promptly can extend the bearing’s lifespan and avoid costly downtime.
editor by CX 2024-05-13